Full turnkey
Procurement, planning, assembly, packaging, sterilization logistics and shipping, run as one program.
Full-turnkey contract manufacturing
From work under the microscope to complete electromechanical systems.
LSI Industries takes products from development into production. Three cleanrooms, production lines with robots and cobots, and an engineering team built around development-to-production transfer — from a first small series to thousands of units a month.
Range of work
SMALLEST → LARGEST
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Micro-assembly
Work under the microscope
Fine bonding, welding and assembly of very small parts at microscope workstations.
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Devices
Catheters, implants, endoscopes
Medical devices and complex single-use products, assembled and packed in cleanrooms.
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Instruments
Mechanics plus electronics
Devices that combine mechanical and electrical components, built on the production lines.
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Systems
Complex electromechanical systems
Multi-assembly systems for medical and defense customers.
- ~130customers served, with products reaching the US and European markets
- 3cleanrooms for manufacture, assembly and packaging
- 1,200m²of cleanrooms, production lines and offices under one roof
- 1,000sof units a month at volume, starting from a single small series
Full turnkey
One address, from purchasing to the shipped product.
Hand LSI the whole chain. Building on an existing operation cuts the investment in setting up and maintaining infrastructure, and frees your management for development, marketing and growth.
Procurement
Sourcing raw materials and components, and reviewing suppliers.
Production planning
Work instructions, routing documents and scheduling, managed in ERP.
Assembly
Manufacture and assembly in the cleanrooms and on the production lines.
Packaging
Sealing and packing on qualified packaging processes.
Sterilization
Dispatch to the sterilization provider, coordinated by LSI.
Shipping
Delivery to you or to your end customers, with full traceability.
On the floor
Cleanrooms, production lines and the machines between them.
Not everything is built in a cleanroom. LSI runs three cleanrooms alongside open production lines, equipped for joining, dispensing, sealing and automated handling.
Three cleanrooms
Controlled environments for manufacture, assembly and packaging.
Production lines
Open-floor lines for electromechanical assembly and integration.
Laser welding
Fine, precise welds on small components.
Ultrasonic welding
Clean, repeatable joints in plastic parts.
Robots and cobots
Automated assembly and handling, working alongside operators.
Dispensing robots
Consistent adhesive application, part after part.
Nelipak sealers
Heat sealing of medical device packaging.
Microscope stations
For the most delicate assembly work.
Expertise
Each product gets the process it needs.
Every product has its own structure, materials and requirements. Knowing many technologies and assembly methods lets our team judge each project on its own terms.
Medical
Catheters
Fine assembly, bonding and joining of small parts.
Medical
Implants
Cleanroom assembly and packaging under tight process control.
Medical
Endoscopes
Assemblies that bring fine mechanics together with electronics.
Medical
Complex single-use devices
Multi-part disposables, from small series to thousands a month.
Electromechanical
Devices and instruments
Products that combine mechanical and electrical components.
Defense
Instrumentation and assemblies
Military instrumentation and electromechanical assemblies.
Ways to work with LSI
Take the whole chain, or only the part you need.
A start-up may need one limited production series; another company is already preparing to scale. Choose the scope that fits what you already have in house.
Focused services
NPI engineering, V&V support, assembly, packaging, fixtures or automation as a stand-alone engagement.
Cleanroom workstations
Rent equipped stations in our cleanrooms and bring your own people to build there.
Every company that comes to LSI has its own business and operational needs. For those that want a complete answer we offer a full envelope: from procurement and production planning to assembly, packaging, sterilization and shipping.Kobi Suhami · LSI Industries
Quality
Built to the standard the product will be judged by.
- ISO 13485Quality management for medical devices
- GMPGood Manufacturing Practice
- FDAProduction in line with FDA requirements
- IPC-610 / 620Workmanship for electronic and cable assemblies
- ISO 7Class 10,000 cleanroom environment
Inside LSI
Our facility and manufacturing equipment.
A look at our Caesarea facility and production workstations. Concept images are labeled separately.
LSI Industries facility
Precision manufacturing
Ultrasonic welding station
Have a product ready to leave the lab?
Send the drawings or describe the product. Our engineers will come back with a proposed production process.
Services
Engineering and production, as much of it as you need.
Nine services that work alone or together as one full-turnkey program, whichever fits the stage your product and your company have reached.
Production
Full-turnkey manufacturing
Complete manufacture of your product, from purchasing to shipment to your end customers, with full traceability along the way.
- Procurement and supplier review
- Production planning in ERP, including product tree and logistics set-up
- Assembly, packaging, sterilization logistics and shipping
Production
Cleanroom and production-line manufacturing
Manufacture, assembly and packaging inside and outside the cleanrooms, to FDA requirements, ISO 13485, IPC-610/620 and GMP.
- Three cleanrooms for medical device work
- Open production lines for electromechanical assemblies
- From delicate work under the microscope to complex systems
Engineering
NPI: development-to-production transfer
The work starts with studying the product and its technical specification, then planning the assembly sequence, the equipment and the tests.
- Work instructions and the documents that travel with the product between stations
- Review of raw materials and suppliers
- Design recommendations that simplify assembly or reduce cost
- Process set-up and assembly fixtures
Engineering
Fixtures, jigs and tooling
Dedicated fixtures designed for one specific operation. A good fixture makes assembly precise, shortens work time and reduces the differences that come from operator skill.
- Assembly and test fixtures, designed and built by LSI
- Plastic injection moulds and blister moulds, designed and produced locally and overseas
Engineering
Automation and semi-automation
Automatic and semi-automatic stations that raise output and reduce human error, planned around the product's complexity, ease of use and the quantities required.
- Production robots and cobots
- Dispensing robots for adhesive application
- Semi-automatic stations that grow with your volumes
Validation
Verification and validation support
Support for V&V activity: planning the validation process, writing protocols, designing test fixtures and executing to your protocol.
Validation
Packaging and IQ-OQ protocols
Writing and running IQ-OQ protocols that establish the recommended operating window of the packaging process.
- Nelipak sealing machines
- Leak-test fixtures
- Packaging carried out in the cleanroom
Facilities
Cleanroom workstation rental
Workstations in an ISO 7 (Class 10,000) cleanroom, with the equipment needed for manufacture, assembly and packaging. You bring your own staff and work in a qualified environment without building one.
Operating model
Hybrid operation
Combine LSI's capabilities with your own. Hand over a single NPI stage or a single production step and keep the rest in house.
Not sure which service fits?
Tell us where the product stands today. We will suggest the scope that makes sense.
Facility and technology
A production floor built for precision at every scale.
About 1,200 m² in one building: three cleanrooms, open production lines, offices, and the joining, dispensing, sealing and automation equipment that connects them.
Three cleanrooms
The cleanrooms are the heart of LSI: controlled environments for the manufacture, assembly and packaging of medical devices. Preparing parts and bringing them into the room follow defined procedures.
Production lines outside the cleanroom
Alongside the cleanrooms, open production lines handle electromechanical assembly and the integration of larger systems that do not need a controlled environment.
Equipment
Joining, dispensing, sealing and automation.
The equipment is chosen for repeatability. The thousandth unit should be built exactly like the first.
Laser welding system
Precise, localized welds on small and delicate components.
Ultrasonic welding machine
Joins plastic parts quickly and cleanly, without adhesives.
Nelipak sealing machines
Heat sealing of medical device packaging on qualified processes.
Production robots
Automated assembly steps, repeated the same way every cycle.
Dispensing robots
Apply adhesive in a controlled, repeatable pattern and quantity.
Cobots
Collaborative robots that share a station with operators and take over the repetitive steps.
At the workstations
Equipped for the most delicate work.
The stations are fitted for fine work to each product's characteristics and the specifications set for it.
- Microscopes for fine assembly and inspection
- Adhesive dispensing units at the station
- UV curing of adhesives
- Packaging machines inside the cleanroom
- Leak-test fixtures for sealed products and packs
- Custom jigs designed and built for each product
- Semi-automatic stations for growing volumes
- ERP-managed production with product tree and traceability
Come and see it.
The quickest way to judge a manufacturing partner is to walk the floor. Arrange a visit to the facility.
Expertise
What we build.
Medical device manufacturing is the core of LSI. The same engineering, equipment and discipline carry over to electromechanical and defense products.
Medical devices
From catheters to devices with moving parts and electronics.
Each of these has its own structure, materials and requirements, so each gets its own production process.
Catheters
Fine assembly, bonding and joining of small parts, much of it under the microscope.
Implants
Cleanroom assembly and packaging under tight process control and full documentation.
Endoscopes
Assemblies that bring fine mechanics together with electronics.
Complex single-use devices
Multi-part disposables built in series, from a few units to thousands a month.
Devices combining mechanical and electrical components
Instruments that integrate mechanics and electronics into one working device, assembled across the cleanrooms and the production lines.
Beyond medical
Defense instrumentation and electromechanical systems.
Products outside the medical field are built on the open production lines, with the same documentation and process discipline as our medical work.
Defense
Military instrumentation
Instrumentation manufactured for defense customers.
Electromechanical
Assemblies
Sub-assemblies and complete assemblies that combine mechanics and electronics.
Electromechanical
Complex systems
Larger multi-assembly systems, built and integrated on the production lines.
Who we work with
Companies at different stages, with different needs.
The ability to produce at changing volumes lets LSI stay with a company as it grows.
Starting out
Start-ups
A first, limited production series, and a production process designed while the product is still young.
Scaling
Growing companies
Higher quantities, fixtures and semi-automatic stations, up to thousands of units a month.
Established
Companies with their own production
A focused service, a hybrid arrangement, or rented cleanroom workstations for your own team.
Is your product a fit?
Describe it in a few lines. Our engineering team will tell you how they would build it.
Quality and compliance
Precision in assembly, discipline in the record.
Production at LSI follows written work specifications and the requirements that apply to each product, including ISO 13485 for medical devices.
- ISO 13485Quality management for medical devices
- GMPGood Manufacturing Practice
- FDAProduction in line with FDA requirements
- IPC-610 / 620Workmanship for electronic and cable assemblies
- ISO 7Class 10,000 cleanroom environment
When a product is going to be used in medical treatment, every detail matters. Behind every component stands a responsibility to the company that developed it, to the medical teams and to the patients.Kobi Suhami and Ofir Levi · LSI Industries
Quality system
ISO 13485
Manufacturing is carried out to work specifications and to the requirements of ISO 13485, the quality management standard for medical devices.
Regulation
GMP and FDA requirements
Manufacture, assembly and packaging, inside and outside the cleanrooms, follow Good Manufacturing Practice and FDA requirements.
Workmanship
IPC-610 and IPC-620
Electronic and cable assemblies are built to the IPC-610 and IPC-620 workmanship standards.
Environment
ISO 7 cleanrooms
Controlled Class 10,000 environments for manufacture, assembly and packaging. Preparing parts and bringing them into the cleanroom follow defined procedures.
Records
Traceability
Work instructions and inspections make it possible to follow how each operation was performed and what its results were, from procurement through to shipment.
Qualification
IQ-OQ and V&V
IQ-OQ protocols for packaging processes are written and executed by LSI, and the team supports customers' verification and validation activity.
Certificates are available on request as part of supplier qualification.
About LSI
A professional home for products on their way to production.
In about seven years LSI Industries has grown to serve around 130 customers, from small production series to thousands of units a month.
The moment a prototype works as designed is a milestone. It is also the start of a new problem: how to move from assembling single units to series production while keeping the same precision and quality.
That is the problem LSI was set up to solve. Manufacturing is the core activity, and the engineering and operations services around it make sure every product gets the production process it needs.
Most new customers arrive by recommendation. For a company that builds medical products that trust matters: a customer who recommends a manufacturing partner knows the work, the level of execution and the response they get along the way.
Today the team numbers about 20 people, working in a facility of about 1,200 m² with offices, three cleanrooms, open production lines and advanced production equipment.
- ~7yrsof continuous growth
- ~130customers served
- ~20people on the team
- 3cleanrooms, plus open production lines
Leadership
Engineering and operations, led together.
LSI is managed jointly by two engineers whose backgrounds join the two halves of manufacturing. Both bring experience from medical device companies, among them V-Wave Medical.
Kobi Suhami
Industrial and management engineer. Has managed operations at medical device companies and set up logistics, information-system and production operations.
Ofir Levi
Mechanical engineer. Specializes in development-to-production transfer, production line development, and the design of fixtures and automation.
Looking for a manufacturing partner?
From single units to thousands a month, LSI aims to be a home that can support your product further down the road as well.
Contact
Tell us about the product.
A few lines are enough to start: what the product is, what stage it has reached and the quantities you have in mind.
- Phone
- +972 4 911 3003
- +972 54 999 2009
- [email protected]
- Address
- LSI Industries Ltd.
13 Shaham St., Caesarea Business Park, Israel - LSI Industries Ltd. ↗